FEASIBILITY | DESIGN | CFD | FEA | 3D | O&M
End-to-end engineering for water and wastewater treatment plants, from feasibility and technology selection to design, simulation and validation of every deliverable. We back our designs with CFD and FEA analysis and detailed 3D models, then take full responsibility for running the plant through Annual Operation & Maintenance contracts across India and the Middle East.
Feasibility · Technology Selection · Design · CFD · FEA · 3D Drawings · Validation · Annual O&M
ONE ENGINEERING PARTNER, FROM FIRST STUDY TO DAILY OPERATION
END-TO-END CONSULTANCY
Whether it is a new water treatment plant, a desalination plant, an STP, an ETP or the upgrade of an existing plant, we stay with the project through every stage. Select a stage to see what we do and what you receive.
STAGE 01
We establish whether the project makes technical and commercial sense before money is committed to design or construction.
STAGE 02
Good design starts with the right numbers. We define what the plant must treat and what it must deliver.
STAGE 03
We compare suitable technologies on outlet quality, footprint, energy, chemicals, sludge, operating skill and life-cycle cost, and recommend the best fit rather than a single vendor's product.
STAGE 04
The selected scheme is turned into a complete process design, checked with CFD where the hydraulics are critical.
STAGE 05
Construction-ready drawings and specifications, with structural checks by FEA and clash-free piping in 3D.
STAGE 06
We help you buy the right equipment and contractors on clear technical terms.
STAGE 07
Our engineers on site make sure the plant is built as designed and started up correctly.
STAGE 08
We verify that the plant and every document meet the design basis, the contract and the regulator's requirements before handover.
TECHNOLOGY SELECTION
An example of how we compare biological treatment options for a sewage treatment plant. The same method is used for water treatment, desalination, ETP and ZLD schemes, scored against each project's own priorities.
| Criteria | ASP | SBR | MBBR | MBR |
|---|---|---|---|---|
| Footprint | Large | Medium | Compact | Very compact |
| Treated water quality | Good | Good to very good | Good | Excellent, reuse-ready |
| Handling load variations | Moderate | High | High | Good |
| Energy use | Moderate | Moderate | Moderate | Higher |
| Capital cost | Lower | Moderate | Moderate | Higher |
| Operator skill needed | Moderate | Moderate, automated | Low to moderate | Higher |
| Typical fit | Large municipal plants with land | Townships, variable flows | Hotels, hospitals, upgrades | Tight sites, water reuse |
General, indicative comparison. Final selection depends on the design basis, site and life-cycle cost for each project. Green favourable, Blue neutral, Amber less favourable.
ANALYSIS & MODELLING
Simulation finds problems while they are still cheap to fix: on screen, not on site. We use CFD, FEA and 3D modelling to prove that tanks, reactors, structures and piping will perform as intended.
CFDCOMPUTATIONAL FLUID DYNAMICS
CFD models how water, air and solids actually move through a tank or reactor. It shows dead zones, short-circuiting and poor mixing that hand calculations cannot, so the design can be corrected before construction or an existing plant can be fixed without guesswork.
Outcome: better treatment from the same tank volume, lower energy and fewer process upsets.
FEAFINITE ELEMENT ANALYSIS
FEA checks how tanks, vessels, frames and supports respond to water load, pressure, wind, seismic forces and vibration. It confirms strength and stiffness, shows where stress concentrates, and lets us optimise material without compromising safety.
Outcome: safe, right-sized structures, less over-design and fewer field failures.
3D3D MODELLING & DRAWINGS
Detailed 3D models of plants, plant rooms and skids let everyone see the design before it is built. Clashes are removed on screen, access for operation and maintenance is checked, and accurate 2D drawings are produced from the same model.
Outcome: fewer site changes, faster approvals and clear drawings for fabrication and installation.
HOW IT FITS TOGETHER
Every key design decision is checked twice: once on screen and once on site.
Process design sets the sizes. CFD confirms the hydraulics, FEA confirms the structures, and the 3D model confirms the layout. After construction, performance tests confirm the plant meets the design basis, and our O&M team keeps it there.
Discuss Your Project →DESIGN & SIMULATE
BUILD, VALIDATE & OPERATE
VALIDATING THE DELIVERABLES
Independent validation protects the owner, whether the plant was designed by us, an EPC contractor or an equipment supplier.
| Deliverable | What We Validate | Evidence |
|---|---|---|
| Design Basis Report | Flows, loads and outlet targets match site data, consent and future needs | Reviewed DBR with comments |
| Process Calculations | Unit sizing, retention times, air and chemical demand, sludge production | Independent check calculations |
| PFDs & P&IDs | Complete instrumentation, control loops, redundancy and safety | Marked-up drawings |
| Hydraulic Profile | Levels and head loss at peak flow, no surcharging or overflow | Hydraulic check, CFD where needed |
| Drawings & 3D Model | Dimensions, access for maintenance, clashes and constructability | Model review and clash report |
| Equipment & Vendor Documents | Datasheets, materials and performance curves against the specification | Approved vendor documents |
| Structures | Tanks, supports and skids for strength, deflection and vibration | FEA report |
| FAT & SAT | Equipment and automation tested as specified | Signed test records |
| Plant Performance | Treated water quality, capacity, energy and chemical use over the test run | Performance test report with lab results |
ANNUAL OPERATION & MAINTENANCE
Under an Annual O&M contract, Wateria takes responsibility for the plant. We deploy our own engineers and operators, run the plant every day, maintain the equipment and deliver the agreed treated-water quality, with regular reports that prove it.
O&MSINGLE-POINT RESPONSIBILITY
You get one accountable team in place of separate operators, service vendors and chemical suppliers. We staff the plant to suit its size and shifts, and answer for its performance.
Plants we operate: water treatment plants, RO and desalination plants, STPs, ETPs, ZLD systems, recycling plants and pumping stations.
Plant run to SOPs, process control, chemical dosing, sludge handling and log sheets.
Scheduled maintenance of pumps, blowers, filters, membranes, instruments and panels.
Fast fault-finding and repair, with response times agreed in the SLA.
Routine on-site tests and periodic analysis by accredited laboratories.
Critical spares and chemical stocks planned and managed, so treatment never stops.
Optional IoT monitoring for live data, alerts and remote supervision.
Daily logs, monthly performance reports and records for consent renewals and inspections.
Ongoing energy and chemical savings, and upgrade recommendations.
RESULTS WE DELIVER
Targets are fixed in the contract for each plant and reported every month.
OPERATION ONLY
Owner supplies chemicals and spares
NON-COMPREHENSIVE AMC
Spares and consumables charged as used
COMPREHENSIVE O&M · MOST COMPLETE
One contract, one SLA, one accountable team
Why Choose Wateria Engineering
One partner from study to operation.
Best-fit process, not a single product.
CFD, FEA and 3D before build.
Performance tested before handover.
Our engineers run the plant.
India and Middle East.
HOW WE WORK WITH YOU
Project, site, existing data and your priorities.
Scope of services, deliverables, schedule and fees.
Data collection, survey and design basis agreed.
Stage-wise deliverables with client review meetings.
Performance tests, handover and annual operation.
Consultancy, CFD, FEA, 3D drawings and Annual O&M for water and wastewater plants.
Tell us about your project: the plant type and capacity, the stage it is at, and the support you need. Our engineering team will reply with a scope of services and a proposal.
